Extreme CRP-RC09-05-W

The Extreme CRP-RC09-05-W is a cobot (collaborative robot) with a maximum reach of 906 mm and a maximum load of 5 kg, ideal for welding, plasma cutting, material handling, palletizing, polishing, grinding and others operations.

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Description

Typical Applications

  • Arc welding
  • Machine Tending
  • Material Handling
  • Palletizing
  • Assembly
  • Polishing and surface finishes

Main Functions

  • Arc Tracking
  • Integrated UPS, in case of power failure
  • Automatic tool identification and gravity compensation

Security Features

  • Power and Force Limitation (PFL)
  • Emergency stop (dual channel)
  • Safe stop (SS1 / STO)
  • Collision detection

Key Benefits

  • Maximum extended distance (up to 1,800 mm) in a collaborative robot
  • Compact design for its load class
  • Rapid deployment without the need for traditional safety cages
  • Ideal for welding and heavy handling applications

Technical Specifications

FeatureParameter
Number of Axles6
Maximum Load5 kg
Maximum Distance906 mm
Repeatability±0.02 mm
Maximum Angle per Axis
Axis 1-360°~360°
Axis 2-360°~360°
Axis 3-78°~256°
Axis 4-210°~210°
Axis 5-360°~360°
Axis 6-210°~210°
Maximum Articulation Speed
Axis 1225°/S
Axis 2225°/S
Axis 3250°/S
Axis 4250°/S
Axis 5250°/S
Axis 6250°/S
ProgrammingGraphic from joystick
Manual guidance (drag-and-teach)
I/O Ports4-channel digital input/output
(Ethernet, TCP/IP, Modbus TCP)
Weight22.5 kg
Joystick8 buttons: X/A,Arc, MOVL,
MOVC, RES, Oscillation, Program, Shift
Operating ConditionsTemperature: 0–45 °C
Humidity: 20% RH–90% RH
(non-condensing)
Power Supply200–240 VAC, single-phase
Energy Consumption~600 W (typical)
Degree of protectionIP54
Mounting OptionsFloor, wall, or ceiling

An unique hand lever

Uniquely designed joystick for quick programming and no instructions required. It allows it to move quickly over long distances around the welding point.

Use the joystick to move the welding torch in six directions (up and down, left and right, forward and backward) to the exact welding point. Record the position, movement mode, welding speed, and oscillation directly on the joystick. The display shows all the key information for welding.

The welding torch is mounted and disassembled with a single screw, making it easy to set up. It can be used in small and hard-to-reach areas. Optional magnetic base for easy attachment to the workpiece.

CRP-X3 Control Cabinet Technical Specifications

FunctionSpecifications
JoystickTouchscreen, emergency stop button, mode selector switch, safety switch, shortcut keypad. Type C control panel, 6-meter standard cable, 8-inch TFT-LCD touchscreen. Measurements: 290 mm (width) x 220 mm (height) x 110 mm (depth). Weight: 1.3 kg.
Size / Weight178 (W) x 343 (H) x 495 (D) mm / 13 kg
ProtectionIP51
Cooling MethodForced air cooling
Environmental ParametersStorage temperature: -10-65 °C, Operating temperature: 0-45 °C, Relative humidity: 20-85% (non-condensing), Altitude: ≤2000 m. Corrosion: No corrosive gases or liquids. Environment of use: Indoors, ventilated, not enclosed.
Power SourceSingle-phase AC 110V~242V, 50/60 Hz
Connection CableThe standard power cable is 2 meters long and the standard interconnect cable is 5 meters long.
Grounding Protective grounding (PE) is required.
System ConfigurationThe core includes 4+1 64-bit Arm® Cortex-A55® cores clocked at 2GHz and 3x CortexR5F cores clocked at 800MHz. It features built-in 4GB LPDDR4, 8GB eMMC, and 32KB FRAM.
HardwareUser quantity input in 16-channel isolation, active low. 16 user-isolated NPN digital outputs, 300mA load capacity [excluding DO12, DO13, DO14, and DO15] Two-channel quadrature encoding or two-channel pulse counting, DI10 multiplexed as A+, DI11 multiplexed as A-, DI12 multiplexed as B+, DI13 multiplexed as B-, DI14 multiplexed as C+, DI15 multiplexed as C-. The cabinet door panel includes a standard USB 3.0 host port, a 100 Mbps Ethernet port, and a Gigabit Ethernet port (configurable as EtherCAT Master 2), and includes an integrated RS485 port and a CAN 2.0 port. DO12, DO13, DO14 and DO15 can be reused as PWM outputs, with a range of 0.1 Hz to 50 kHz and a load of 250 mA.
Security FeaturesExternal emergency stop, main power failure to the servo motor.
EMC StandardsIEC 61000-6-2:2016
Communication ProtocolStandard configuration: Modbus Master/Slave RTU, Modbus TCP Master/Slave, Master EtherCAT
Operating Mode Joystick, playback, remote operation, point-to-point, linear interpolation, circular interpolation, and joystick movement.
Instruction SystemMovement, logic, technology and computing.
Coordinate SystemArticulation coordinates, Cartesian coordinates, user coordinates, tool coordinates, universal coordinates.
Software PackageArc Welding / Spot Welding / Laser Welding / Oscillating Arc / Arc Tracking / Expert Tatabase / Servo Motor Collision / Welding Torch Collision.

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